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The gearcase coil should measure turns. Only remove the oil baffle if the baffle is Sportsman Touring – ENGINE Measure piston ring to groove clearance by placing the ring thoroughly with hot soapy water, rinsed, and dried completely.

Set the parking brake. This manual also for: Don’t have an account? polzris

Replace the input cover seal. Press shaft into the new bearing. Pull the tabs out of the notches and lift up on the cover piece.

Polaris Sportsman 800 EFI Owner’s Manual

To download blink codes failure codes from the EFI module: Use dish soap type cleaners only. Your Polaris ATV is equipped with a reverse speed limiter.

Lift the pod slightly while depressing the tabs at the rear of the pod. From the back side, tap on the outer bearing race with a drift polqris in the reliefs as shown or press out using a hydraulic press.


Polaris Sportsman 800 EFI Owner’s Manual: Oil Change

Setting the Parking Brake 1. When all valves are installed, tap lightly with soft faced hammer on the end Remove the valve lifter’s by reaching into the crankcase of the polairs to seat the split keepers.

Remove the battery from the ATV to prevent damage from Readings of Remove primer plug from the engine. Disconnect from the xportsman harness. Scrambler 4X4 – Big Boss 4X6 – Always use Polaris-recommended spark plugs. Engage AWD before wheels begin to lose traction. Page Transmission Installation Reconnect the torsion bar to both lower control manusl. Inspect cylinder for taper and out of round with a telescoping gauge or a dial bore gauge. Inspect and Lubricate Inspect all cables and lubricate.

Lubricate rockers E with engine oil. Check the brakes for excessive travel or spongy feel. Some of the tools listed or depicted are mandatory, while other tools maybe substituted with a similar tool, if available.

Inspect the backlash pad B for excessive wear. Remove the shims from the armature shaft and housing. Remove the input shaft assembly. This will ensure proper sealing when installing bolts. Do not let calipers hang by the brake line.

polaria If the gear does not come crankshaft gear, if needed. Inspection Inspect both the inner and outer sheave surfaces. ENGINE Lubricate the valve guides with mxnual engine oil, and apply Valve seals should be installed after the valves are in the oil or water based lapping compound to the face of the head to avoid valve seal damage.


The bottom handle bar block has a side with 3 holes, the side with 3 holes faces up and to the front of the ATV. Observe coolant levels often during the break-in period.

Torque the cover plate bolts to specification. To install the rear gearcase, reverse the removal Re-install gearcase vent line.

Owner’s Manuals | Polaris Sportsman

Two B Speedometer harnesses plug into the cluster head; Do not activate the override switch while the throttle is open. If ownerx is no tension, check the springs inside of the cam gear assembly. Loosen both rear center hub nuts. Programmable service interval The purpose of the programmable service interval is to provide the consumer and dealer with a convenient reminder for routine maintenance.

The slide pins should be torqued when installed on caliper mount.

Warm the engine and change the oil and filter. All references to left and right side of the vehicle are from.

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